SECTION IV.

LONGWALL COAL MINING IN PENNSYLVANIA

The Commonwealth lies at the northeastern end of the Appalachian coal fields, which have produced about 90% of the coal historically mined in the United States (Figure 7). Bituminous ("soft") coal underlies more than 13,000 square miles in the western and central sections of the state.

Currently, Pennsylvania accounts for 7.11% of US coal production by all methods combined, ranking fourth (behind Wyoming, West Virginia, and Kentucky) in statewide production. Within Pennsylvania, Greene County had the highest total production in 1998 with more than 38 mst of bituminous coal (nearly all by underground methods), followed by Washington County with 10.2 mst. Greene and Washington Counties together accounted for more than 78% of all coal produced by underground methods in 1998 in Pennsylvania. Other top coal-producing counties in 1998 included Armstrong County (6.7 mst), Somerset County (6.1 mst), Indiana County (5.5 mst), and Clearfield County (4.5 mst). In all, 21 counties in Pennsylvania produced bituminous coal in 1998 (PCA 1999).

The high-volatile Pittsburgh seam (Figure 8), historically the most important bituminous coal bed nationwide, covers more than 8,000 square miles in Pennsylvania, Ohio, West Virginia, and Maryland. The Pittsburgh seam averages more than 5 feet in thickness and currently accounts for more than 60 percent of the total bituminous coal production in Pennsylvania (PCA 1999). At present only the Pittsburgh seam is being mined using longwall technology, and the active mines are in Washington and Greene Counties.

Pittsburgh seam bituminous coal is especially valuable for metallurgical uses. However, the steel making industry has declined in importance nationwide, so most Pittsburgh seam coal today is used for electric power generation. Relatively high in the sulfur that causes air pollution, Pennsylvania coal must compete with lower sulfur coal imported from western States as well as from foreign sources in a marketplace that seeks out the lowest priced commodity. Its high energy content allows Pittsburgh-seam coal to be blended with coals lower in sulfur but less energy-rich.

Electric utilities are the largest consumers of coal in the United States, accounting for 90% of total coal use nationwide (Figure 32). Pennsylvania utilities, which likewise account for 90% of the coal consumed in the Common- wealth, used coal to generate 59% of their electric power output in 1998 (PCA 1999).

Most of the privately-owned coal resources in Pennsylvania are owned by parties different from the land surface owners. Mineral owners have the right to extract their coal, subject to certain restrictions and environmental regulations.

The two most common techniques currently used for the underground mining of coal are traditional room-and-pillar and longwall. Both of these techniques could be used at the same time in different parts of a single mine, but typically are not, except to the extent that mine entries in longwall mines resemble traditional room-and-pillar areas.

The most highly productive underground mining method today is longwall mining, which allows the rapid and complete extraction of coal from a seam. Longwall panels can be 1,000 feet wide and 2 miles long (Figure 9). Longwall mining is most effective where the coal seam is of uniform thickness (as the Pittsburgh seam tends to be) and where the seam has been unaffected by any previous mine activity. A dozen or more coal seams may overlie the Pittsburgh seam at any given location (Figure 8). Because of the subsidence typically associated with longwall mining operations, the subsequent recovery of coal from overlying seams is effectively precluded.
 
Coal production played an important role in the history and economy of Pennsylvania. In the 1700s, Pennsylvania coal fueled the Industrial Revolution in the United States. It supported the Colonial iron industry, Andrew Carnegie's steel mills in the late 1800s, and the electric power plants of modern times. Some 10 billion tons of bituminous coal have been mined in Pennsylvania over the past 200 years, nearly one-fourth of all the coal ever mined in the United States. Bituminous coal mining in Pennsylvania reached its peak in 1918, when 181,000 underground miners produced 177.2 million short tons (mst). 
Total PA coal production generally decreased during the last 20 years, while underground production nearly doubled, largely due to an increased use of the high-extraction longwall method.

In the late 1970s and early 1980s, during the early years of the implementation of SMCRA, the proportions of coal produced by underground and by surface mining methods were about equal. In 1976, total bituminous coal production in Pennsylvania was 85.75 mst, consisting of 44.33 mst from underground mines and 41.42 mst from surface mines. Total coal production trended generally downward during the next 18 years (Figure 10), until the mid-1990s when it began to increase once again, only to decline once more in 1999.

The general decline in total coal production for several decades was largely a result of decreases in surface coal production. By 1998, more than three times as much bituminous coal was produced in Pennsylvania by underground as by surface mining methods. The 1998 underground production of 61.285 mst was higher by 52% than the production only ten years earlier, whereas the 1998 surface production of 18.260 mst was lower by 33% than the 1988 production (PCA 1999).

Not only has the underground share of total coal production increased dramatically during the past several decades, but it has also become significantly more efficient in terms of its human labor requirements. Statistics compiled by the Energy Information Administration (EIA) and reported by the National Mining Association (NMA 1999) reflect these efficiencies. In 1983, there were 3,337 coal mines nationwide, with 175,642 miners producing 782.1 mst. Fifteen years later in 1998, there were 1,750 mines (a decrease of 48%), with 81,000 miners (a decrease of 54%), yet total coal production exceeded 1,118 mst (an increase of 43%).

The trends in Pennsylvania are even more dramatic. Total underground bituminous coal production in the Commonwealth increased by 64% between 1983 and 1998, while the number of coal miners underground decreased by 81%.

Advances in coal-production technologies historically have contributed to increased productivity per unit of human labor. In the earliest underground mines, coal was produced by hand. Coal-cutting machines first became available in the late 1880s, and mechanical coal-loading equipment was introduced in the early 1920s (EIA 1995a).

The recent trends of increasing production and decreasing employment in underground coal mines to a large extent reflect an increased use of the high-extraction longwall mining method. The longwall method of mining was introduced in southwestern Pennsylvania relatively recently, about 25 years ago. During the early years of its use, it was treated as an experimental method, and the operations employing it were relatively small by today's standards (Figure 11).

Longwall mining started to become a major influence on the landscape of southwestern Pennsylvania only during the mid to late 1980s. Total longwall production nationwide increased 79% between 1993 and 1997 (National Coal Leader, Nov. 1998). Today longwall mining accounts for about 75% of the bituminous coal produced from Pennsylvania's underground mines (PADEP 1999b).

For example, Consol Energy, the fourth largest coal producer in the United States and currently the largest producer of coal from underground mines, traces its roots to 1864. (This company is now owned by RWE AG, a $71-billion conglomerate based in Germany.) In 1972, Consol started its first US longwall operation in West Virginia. By 1998, its 16 longwall mines accounted for 77% of Consol's total underground coal production. Of the top three underground coal mines in the United States in terms of 1998 production, two were longwall mines in southwestern Pennsylvania owned by Consol (Enlow Fork Mine, ranked #1 with 8.8 mst; Bailey Mine, ranked #3 with 8.3 mst; National Mining Association 1999). Consol currently controls five of the eight active longwall mines in Pennsylvania.
 
Consol Energy reduced the number of its operating mines from 55 in 1972 to 25 in 1998 (a 55% decline), while increasing total annual coal production by 27%. Between 1978 and 1998, Consol reduced its number of employees approximately 60%, from over 21,000 to fewer than 8,600 (McDonald and Brune 1999). As a result of its use of improved technologies, Consol increased productivity from 39.5 short tons per worker per day during the first quarter of 1999 to 46.3 tons during the first quarter of 2000 (Coal Outlook, 1 May 2000, p. 2). Efficient technology has led to significant layoffs of miners.
Production efficiencies related to longwall mining have led to significant reductions in the number of underground miners.

Throughout the United States there were 73 active longwall operations in 1993 (EIA 1995b). Ten of these were in Pennsylvania, all in either Greene or Washington Counties (Figure 12).

Eight of the ten longwall mine operations active at the end of the 1990s are currently active (Table 1). Three corporate entities control these eight longwall mines: the German conglomerates RWE which owns Consol (5 mines) and RAG which owns Cyprus Amax (2 mines), plus Ohio-based Maple Creek (1 mine). None of these entities is controlled by a Pennsylvania corporation. Yet these longwall mine operators get preferential treatment from PADEP when they are allowed to destroy wetlands with impunity, unlike hundreds of other permittees Statewide.

Individual longwall mines are major operations, affecting tens of thousands of acres over a period of several decades. The use of longwall mining in Pennsylvania received an enormous boost in 1994 when the state mining laws were amended by Act 54 to allow subsidence (with "restoration") where previously subsidence was forbidden. Longwall mining clearly is the technology of choice for the foreseeable future in southwestern Pennsylvania, and hundreds of thousands of additional acres are at stake.

In Pennsylvania in 1998, the 7,985 remaining miners produced 79.54 mst of bituminous coal (PCA 1999). In terms of numbers of mines, underground mines represented only 10% of all coal mining operations (53 underground vs. 472 surface operations in 1998), yet the output from underground mines accounted for 77% of Pennsylvania's total coal production (PCA 1999). The "Act 54 Report" prepared recently by the PADEP reported that the 10 underground mines using longwall methods at that time (the other 74 mines in the survey used traditional room-and-pillar methods) mined 63% of the total acreage from 1993 through 1998 (PADEP 1999b).

While coal production historically played an important role in the economy of Pennsylvania, more than 200 years of coal mining here also have left a legacy of environmental devastation. According to PADEP information (PADEP 1996, 1998b; Rossman et al. 1997), the legacy of coal mining in Pennsylvania includes the following facts:

These statistics hint at the vast environmental destruction wrought by coal mining in Pennsylvania. According to the Federal Office of Surface Mining, Pennsylvania ranks first in the nation in the total estimated cost of environmental cleanup needed for the past mining of coal---over $15 billion. In recent years, Pennsylvania spending for mine reclamation has averaged $21 million annually.

Appropriations for abandoned mine reclamation from Pennsylvania's "Operation Scarlift", which provided on average $8 million annually for 25 years, ended in 1995. The Commonwealth's future receipt of money from the Federal Abandoned Mine Reclamation Fund, historically the principal source of expenditures for AMD and AML cleanup efforts, is in "jeopardy" due to the fact that the trust fund is scheduled to stop collecting revenues from active coal operators in 2004 (PADEP 1998b).

Under the current "Growing Greener" initiative, whereby PADEP is authorized to allocate nearly $240 million over 5 years in funding for environmental projects statewide, $3.5 million has been earmarked for fiscal year 1999-2000 for contracts for abandoned mine reclamation and AMD abatement projects. This pittance will help supplement, at least for the short term, the uncertain future public funding for abandoned mine cleanup.
 
Even at the rate at which authorized funds for publicly sponsored reclamation have been spent in the recent past, it will require more than 400 years just to clean up the known contamination from existing abandoned mines. Clearly it would be fiscally prudent, if nothing else, to prevent more such debacles in the future rather than try to clean them up afterwards. Modern technology and compliance with environmental requirements can reduce substantially the adverse impacts of new mining operations, but only if that technology is utilized and the environmental requirements are enforced. 
At the current rate at which public funds for reclamation are being spent, it will require more than 400 years to clean up the known contamination from existing abandoned mines.

As illustrated by the popularity of longwall mining, the coal-owning conglomerates have been eager to adopt labor-saving innovations that increase the recovery of coal, despite their high demands for capital investment. New technology that would protect the environment also costs money, whereas exporting environmental damage to surface owners, to the taxpaying public, and to the environment is much cheaper for the industry absent stringent enforcement of existing law. Coal is abundant on the national and world markets, and profit margins can be slim. Coal operators are understandably reluctant to spend money on environmentally protective technology or methods if they are not required to do so by agencies responsible for enforcing the laws of the Commonwealth.

If the technology exists and the regulatory structure is in place to prevent environmental destruction from coal mining, one might well wonder why such damage still occurs. The principal reason appears to be that PADEP (and the Federal agencies), which should be enforcing the environmental protections of existing laws and regulations and encouraging the use of protective technology in every new mine they approve, fail to do so---despite regulations that look reassuring on paper and notwithstanding the claims of their public spokespersons.

Because of the historic record and the extraordinary potential for environmental damage, the public might expect that applications for coal mining activities receive a more rigorous and comprehensive review to identify potential environmental impacts than applications for other types of development, such as housing subdivisions. One might expect that a State agency whose very name involves the words environmental protection would be using every regulatory tool at its disposal to prevent further degradation of the Pennsylvania environment by coal mining. Yet this is not the case. Instead, the review of the permit process described in this report documents how the PADEP and its BMR downplay the adverse environmental impacts of mining while seeking to accommodate the mining industry by issuing mine permits expeditiously and by paying little or no attention to their own environmental regulations or to public or review agency comments.

undermine vt 1: to excavate the earth beneath
                     2: to wash away supporting materials from under 
                     3: to subvert or weaken insidiously or secretly
                     4: to weaken or ruin by degrees.

Longwall Mining Effects on Surface Water Resources

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